Powder Stick Pack Manufacturer · Farmingdale, NY
Single-serve stick packs printed and built for vertical form, fill and seal lines. Powders, drink mixes, supplements and food. Made in New York, quoted fast.
A stick pack is a narrow, single-serve sachet that runs on a vertical form, fill and seal machine. The film is formed into a tube, filled, and sealed at both ends. The result is one dose your customer can tear and pour without a scoop, a cup or a second thought.
Format
Fits a pocket, a gym bag, a glovebox and a hotel nightstand. The format is the selling point as much as the product inside it.
Equipment
Stick packs are built for VFFS lines. If you are running a horizontal machine you likely want a 3-sided seal sachet instead, which we also make.
Contents
Drink mixes, greens, protein, electrolytes, instant coffee, seasoning, sweetener, single-serve condiments and sample doses.
Nutraceutical brands use stick packs to turn a tub into a trial. One stick is one serving, which removes the scoop, standardises the dose and makes sampling cheap enough to hand out at events.
Foodservice, seasoning, sweetener, instant beverage and condiment brands use stick packs for portion control and clean handling. Same construction, food-appropriate films and finishes.
| Spec | Options |
|---|---|
| Style | Stick Pack · 3-Sided Seal Sachet (horizontal FFS alternative) |
| Size | Built to your fill weight and dose volume |
| Material | Clear · Clear + High Barrier · White · White + High Barrier · Silver High Barrier |
| Finish | Gloss · Matte · Soft Touch |
| Digital for short runs and versioning, flexo for production volume | |
| Also available | Matching stand up pouches, lay flat pouches and roll stock |
A stick pack runs on a vertical form, fill and seal machine and is sealed at both ends of a narrow tube. A sachet runs on a horizontal machine and gets a 3-sided seal. We make both, so tell us which machine you are filling on.
Yes. Powder is the most common stick pack fill. Material choice and seal construction are how we handle it, which is why the quote form asks what is being packaged.
Stick packs need a vertical form, fill and seal line. We print and build the film; we are a printer and converter, not a contract filler.
Yes. Digital printing is what makes multi-SKU and multi-flavour programs affordable at launch quantities.
Printed and converted on our own presses in Farmingdale, New York.
Fill weight, powder type, run size. Send it over and we will get you a number.
